轧制差厚板方盒形件起皱缺陷研究

doi:10.12068/j.issn.1005-3026.2016.11.008

东北大学学报:自然科学版 ›› 2016, Vol. 37 ›› Issue (11): 1554-1558.DOI: 10.12068/j.issn.1005-3026.2016.11.008

轧制差厚板方盒形件起皱缺陷研究

张华伟¹，吴佳璐¹，刘相华²，王新刚¹

(1. 东北大学秦皇岛分校控制工程学院，河北秦皇岛066004； 2. 东北大学研究院，辽宁沈阳110819)

收稿日期:2015-11-25 修回日期:2015-11-25 出版日期:2016-11-15 发布日期:2016-11-18
通讯作者: 张华伟
作者简介:张华伟(1983-)，男，黑龙江鹤岗人，东北大学秦皇岛分校讲师，博士; 刘相华(1953-)，男，黑龙江双鸭山人，东北大学教授，博士生导师.
基金资助:
国家自然科学基金资助项目(51475086);河北省自然科学基金资助项目(E2016501118， E2015501073);中国博士后科学基金资助项目(2016M591404).

Study on Wrinkle Defect in Square Box of Tailor Rolled Blank

ZHANG Hua-wei¹， WU Jia-lu¹， LIU Xiang-hua²， WANG Xin-gang¹

1.School of Control Engineering， Northeastern University at Qinhuangdao， Qinhuangdao 066004， China; 2.Research Academy， Northeastern University， Shenyang 110819， China.

Received:2015-11-25 Revised:2015-11-25 Online:2016-11-15 Published:2016-11-18
Contact: ZHANG Hua-wei
About author:-
Supported by:
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摘要/Abstract

摘要： 通过数值仿真与冲压实验研究了差厚板方盒形件的起皱缺陷，分析了差厚板方盒形件起皱缺陷的发生机理，讨论了压边力对差厚板起皱缺陷的影响.研究表明:差厚板方盒形件最容易发生起皱的部位是薄板侧的法兰直边区以及过渡区法兰部位，当厚板侧压边力过小时，厚侧法兰直边部分也有可能产生褶皱；在保证零件不产生破裂和较大的厚度过渡区位移的前提下，采用较大的压边力对于提高差厚板的抗皱性是非常有利的；而恒定的压边力类型对于抑制差厚板起皱是最为理想的.

关键词: 轧制差厚板, 方盒形件, 起皱缺陷, 厚度应变, 压边力

Abstract: The wrinkle defect in the square box of tailor rolled blank (TRB) was studied by numerical simulation and stamping experiment. The mechanism of producing such wrinkle defect in TRB square box was analyzed and the effect of the binder force on the wrinkle defect was discussed. The results indicate that the spots inclined to form the wrinkle in the TRB square box are the straight flange on the thinner side and the flange in the thickness transition zone. When the binder force on the thicker side is not great enough， the wrinkle could also form at the straight flange on the thicker side. Under the conditions of no crack and the large movement in the thickness transition zone， the larger binder force can help to improve the wrinkle resistance of TRB and when the binder force is constant the restriction of the wrinkle of TRB is the best.

Key words: tailor rolled blank(TRB), square box, wrinkle defect, thickness strain, binder force

中图分类号:

TG386

张华伟，吴佳璐，刘相华，王新刚. 轧制差厚板方盒形件起皱缺陷研究[J]. 东北大学学报:自然科学版, 2016, 37(11): 1554-1558.

ZHANG Hua-wei， WU Jia-lu， LIU Xiang-hua， WANG Xin-gang. Study on Wrinkle Defect in Square Box of Tailor Rolled Blank[J]. Journal of Northeastern University Natural Science, 2016, 37(11): 1554-1558.

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[12]张华伟.轧制差厚板成形性能研究［D］.大连:大连理工大学，2012.(Zhang Hua-wei.Research on formability of tailor rolled blank［D］.Dalian:Dalian University of Technology，2012.)(上接第1553页)3结论1) 通过在F313铁基合金粉末中添加纯镍粉，可以制备出无明显缺陷、硬度可控的激光熔覆层.2) 调整粉末材料中纯镍粉的添加量可以调控熔覆层的相结构及硬度.当粉末中纯镍粉添加量为8%时，熔覆层硬度约为500HV，基本满足Cr5钢支承辊再制造的表面硬度需求.

轧制差厚板方盒形件起皱缺陷研究

Study on Wrinkle Defect in Square Box of Tailor Rolled Blank

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