氧化锆陶瓷车削刀具磨损机理及理论模型

doi:10.12068/j.issn.1005-3026.2020.07.008

东北大学学报:自然科学版 ›› 2020, Vol. 41 ›› Issue (7): 955-961.DOI: 10.12068/j.issn.1005-3026.2020.07.008

氧化锆陶瓷车削刀具磨损机理及理论模型

马廉洁^1,2，左宇辰¹，王馨¹，杨登峰²

(1.东北大学机械工程与自动化学院，辽宁沈阳110819； 2.东北大学秦皇岛分校控制工程学院，河北秦皇岛066004)

收稿日期:2019-11-12 修回日期:2019-11-12 出版日期:2020-07-15 发布日期:2020-07-15
通讯作者: 马廉洁
作者简介:马廉洁(1970-)，男，内蒙古赤峰人，东北大学教授，博士生导师.
基金资助:
国家自然科学基金资助项目(51975113)；河北省自然科学基金资助项目(E2018501078).

Tool Wear Mechanism and Theoretical Model of Zirconia Ceramic Turning

MA Lian-jie^1,2， ZUO Yu-chen¹， WANG Xin¹， YANG Deng-feng²

1. School of Mechanical Engineering & Automation， Northeastern University， Shenyang 110819， China; 2. School of Control Engineering， Northeastern University at Qinhuangdao， Qinhuangdao 066004， China.

Received:2019-11-12 Revised:2019-11-12 Online:2020-07-15 Published:2020-07-15
Contact: MA Lian-jie
About author:-
Supported by:
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摘要/Abstract

摘要： 通过不同刀具几何参数的YG6刀具车削氧化锆实验，研究了工程陶瓷切削刀具体积磨损理论模型.从强度理论和刀具磨损材料迁移的本质出发，将刀具的二维磨损推广至三维磨损.基于黏着效应机制，研究了氧化锆陶瓷车削的刀具磨损机理.通过力学分析，采用逐层积分法，综合了刀具几何参数与后刀面磨损面积之间关系，建立了刀具体积磨损理论模型.验证实验结果表明，刀具体积磨损量随前角或后角的变大先减小后增大，随刀尖圆弧半径的变大而减小，刀具体积磨损的模型理论值与实验值趋势一致，平均相对误差为4%~15%，说明模型具有较高的可靠性.

关键词: 黏着效应, 刀具磨损, 氧化锆陶瓷, 理论模型, 车削

Abstract: Through the experiment of YG6 tool turning zirconia with different tool geometric parameters， the theoretical model of tool volume wear was studied in engineering ceramic turning. Starting from strength theory and the essence of tool wear material migration， tool wear scale was extended from two-dimensional wear to three-dimensional wear. Based on the adhesion effect mechanism， the tool wear mechanism of zirconia ceramic turning was studied. Based on mechanical analysis， and adopting the method of layer by layer integration， the relationship between the tool geometric parameters and the flank wear area was synthesized， and the theoretical model of tool volume wear was established. Verification experiment results showed that tool volume wear decreases firstly and increases afterward with the increase of the rake angle and back angle， and decreases with the increase of the corner radius. The theoretical value of tool volume wear is consistent with the experimental results， and the average relative error is 4%~15%， which indicates that the model has high reliability.

Key words: adhesion effect, tool wear, zirconia ceramic, theoretical model, turning

中图分类号:

马廉洁，左宇辰，王馨，杨登峰. 氧化锆陶瓷车削刀具磨损机理及理论模型[J]. 东北大学学报:自然科学版, 2020, 41(7): 955-961.

MA Lian-jie， ZUO Yu-chen， WANG Xin， YANG Deng-feng. Tool Wear Mechanism and Theoretical Model of Zirconia Ceramic Turning[J]. Journal of Northeastern University Natural Science, 2020, 41(7): 955-961.

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氧化锆陶瓷车削刀具磨损机理及理论模型

Tool Wear Mechanism and Theoretical Model of Zirconia Ceramic Turning

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