东北大学学报（自然科学版）

东北大学学报:自然科学版 ›› 2014, Vol. 35 ›› Issue (3): 406-410.DOI: 10.12068/j.issn.1005-3026.2014.03.023

• 机械工程 • 上一篇    下一篇

可转位刀具的动态可靠性灵敏度研究

王新刚1，吕春梅2，逄旭2，王雪玲2   

  1. (1. 东北大学秦皇岛分校 控制工程学院， 河北 秦皇岛066004； 2. 东北大学 机械工程与自动化学院， 辽宁 沈阳110819)
  • 收稿日期:2013-05-24 修回日期:2013-05-24 出版日期:2014-03-15 发布日期:2013-11-22
  • 通讯作者: 王新刚
  • 作者简介:王新刚(1979-)，男，黑龙江齐齐哈尔人，东北大学副教授，博士.
  • 基金资助:
    国家自然科学基金资助项目(51105068，51305071)；教育部高等学校博士学科点专项科研基金资助项目(20110042120017)；中国博士后科学基金资助项目(20110491505).

Research on Dynamic Reliability Sensitivity of the Indexable Cutting Tool

WANG Xingang1， LYU Chunmei2， PANG Xu2， WANG Xueling2   

  1. 1. School of Control Engineering， Northeastern University at Qinhuangdao， Qinhuangdao 066004， China； 2. School of Mechanical Engineering & Automation， Northeastern University， Shenyang 110819， China
  • Received:2013-05-24 Revised:2013-05-24 Online:2014-03-15 Published:2013-11-22
  • Contact: WANG Xingang
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摘要： 可转位刀具在断续切削加工时，其主要失效形式是疲劳破损.刀具各设计参数的选取直接影响刀具的可靠度.以应力-强度干涉模型为基础，建立了可转位刀具的动态可靠性数学模型，给出了刀具在切削加工时的可靠度变化规律.在此基础上与灵敏度分析方法相结合，推导了刀具各设计参数的动态可靠性灵敏度计算公式，并给出了各设计参数的动态可靠性灵敏度的变化曲线.研究表明，刀具各设计参数的改变对其可靠性的敏感程度大小不一，对敏感参数的选取要加以控制，以提高刀具的可靠度和被加工零件的精度.同时为提高刀具系统及整个机床的可靠性提供理论依据.

关键词: 刀具, 失效率, 动态可靠性, 灵敏度, 临界疲劳应力

Abstract: In the interrupted cutting process， the main failure mode of the indexable cutting tool is endurance failure. The selection of design parameters of the cutting tool is important， which has direct effect on its reliability. A mathematical model of the dynamic reliability for hard alloy cutter was successfully built based on the stressstrength interference model， and the change rule of its reliability in the machining period was also obtained. Combining with sensitivity analysis method， the computational formulas of the dynamic reliability sensitivity and the change curves of design parameters were derived. The study shows that due to the different sensitive degree of design parameters to the cutting reliability， the selection of sensitive parameters should be controlled so as to improve reliability of the cutting tool and the accuracy of the processed accessory. Meanwhile， the proposed method provides a theoretical basis for enhancing the reliability of the tool system and the whole machine tool.

Key words: cutting tool, failure rate, dynamic reliability, sensitivity, critical fatigue stress

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