东北大学学报:自然科学版 ›› 2014, Vol. 35 ›› Issue (5): 617-621.DOI: 10.12068/j.issn.1005-3026.2014.05.003

• 信息与控制 • 上一篇    下一篇

矿浆中和过程中基于模型预估模糊自适应控制

贾瑶,张立岩,柴天佑   

  1. (东北大学 流程工业综合自动化国家重点实验室, 辽宁 沈阳110819)
  • 收稿日期:2013-07-25 修回日期:2013-07-25 出版日期:2014-05-15 发布日期:2014-08-18
  • 通讯作者: 贾瑶
  • 作者简介:贾瑶(1986-),男,辽宁鞍山人,东北大学博士研究生;柴天佑(1947-),男,甘肃兰州人,东北大学教授,博士生导师,中国工程院院士.
  • 基金资助:
    国家自然科学基金资助项目(61020106003);国家科技支撑计划项目(2012BAF19G01).

Based on Fuzzy Adaptive Control of Model Predictive in Slurry Neutralization Process

JIA Yao, ZHANG Liyan, CHAI Tianyou   

  1. State Key Laboratory of Synthetical Automation for Process Industries, Northeastern University, Shenyang 110819, China.
  • Received:2013-07-25 Revised:2013-07-25 Online:2014-05-15 Published:2014-08-18
  • Contact: JIA Yao
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摘要: 氢氧化镍钴矿浆用已有的中和过程闭环控制方法,在受到随机干扰影响的情况下,常会造成终点pH值偏离目标值,影响后续工艺过程的矿浆沉淀性能,降低镍钴氢氧化物的产品质量.提出模型预估与模糊自适应相结合的控制方法,通过模型预估控制尽量消除大滞后带来的影响,采用模糊自适应控制可以及时、有效地调整石灰石浆流量的设定值,采用PI控制器跟踪其设定值,从而满足pH值的工业过程控制要求.在国外某大型氢氧化镍钴冶炼厂的成功应用,表明该方法有效地解决了中和过程存在的大滞后时变等问题,使得氢氧化镍钴矿浆中和过程稳定运行,提高镍钴金属成分的回收率.

关键词: 矿浆中和过程, 模型预估控制, 模糊自适应控制, 延时系统

Abstract: Nickel hydroxide and cobalt hydroxide slurry neutralization process exist large hysteresis timevarying nonlinear characteristics. When using the existing neutralization process closed loop control methods in the actual application, if the system was affected by random disturbance, then the pH value would deviate from the target value, which would influence on the performance of the subsequent slurry precipitation process, reducing the nickel hydroxide and cobalt hydroxide product quality. The forecast model and fuzzy adaptive control method were combined in order to achieve industrial process control requirement for the pH value. It was demonstrated by the successful application of a large nickel hydroxide and cobalt hydroxide smelter in foreign country that the problems such as large hysteresis timevarying nonlinear characteristics in the neutralization reaction process could be effectively solved based on the proposed method, resulting in the stable running of the nickel hydroxide and cobalt hydroxide slurry neutralization reaction process, and the improvement of the recovery rate of nickel and cobalt metals components.

Key words: slurry neutralization reaction press, FMC(forecast model control), fuzzy adaptive control, time delay system

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