永磁涡流耦合器传递转矩计算方法研究

doi:10.12068/j.issn.1005-3026.2021.12.010

东北大学学报（自然科学版） ›› 2021, Vol. 42 ›› Issue (12): 1739-1746.DOI: 10.12068/j.issn.1005-3026.2021.12.010

永磁涡流耦合器传递转矩计算方法研究

程习康，刘巍，孙明浩，罗唯奇

(大连理工大学机械工程学院，辽宁大连116024)

修回日期:2021-04-19 接受日期:2021-04-19 发布日期:2021-12-17
通讯作者: 程习康
作者简介:程习康(1993-)，男，河南新乡人，大连理工大学博士研究生; 刘巍(1979-)，男，内蒙古赤峰人，大连理工大学教授，博士生导师.
基金资助:
国家自然科学基金资助项目(U1808217，51905077)；辽宁省“兴辽英才”计划项目(XLYC1807086，XLYC1801008)；大连市高层次人才创新支持计划项目(2017RJ04，2019CT01).

Research on Transmitted Torque Calculation Method of Permanent Magnet Eddy-Current Couplers

CHENG Xi-kang， LIU Wei， SUN Ming-hao， LUO Wei-qi

School of Mechanical Engineering， Dalian University of Technology， Dalian 116024， China.

Revised:2021-04-19 Accepted:2021-04-19 Published:2021-12-17
Contact: LIU Wei
About author:-
Supported by:
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摘要/Abstract

摘要： 永磁涡流耦合器作为一种传动装置，传递转矩的有效计算是评价其传动性能的重要指标.针对一台6磁极对数、额定输入转速1450r/min的永磁涡流耦合器，首先，根据耦合器几何结构，采用有限元方法对磁力线走向进行了仿真分析，获得永磁涡流耦合器的磁路分布，进而通过分析漏磁边界条件得到了泄漏磁阻和有效磁动势;其次，建立导体盘涡流的坐标系，根据趋肤深度和安培环路定律，考虑磁场分布的连续性和对称性，构建了耦合器的磁感应强度方程;然后，根据导体盘涡电流密度和电导率的数学关系，同时考虑三维端部效应，得到了传递转矩的解析结果;最后，建立样机试验平台和三维有限元模型对该方法进行验证.结果表明，在一定的转速差范围内，所提计算方法具有较好的精度，相对误差在6%以内.采用该方法对永磁涡流耦合器的设计优化提出了一些合理化建议.

关键词: 永磁涡流耦合器;磁路;泄漏磁阻;传递转矩;试验

Abstract: As a kind of driving device， the effective calculation of transmitted torque for permanent magnet eddy-current couplers is a significant index to evaluate the transmission performance. For a permanent magnet eddy current coupler with 6 pole pairs and 1450r/min rated input speed， firstly， according to the geometry， finite element method is used to simulate the magnetic field lines and to obtain the magnetic path distribution. Also， through the analysis of leakage fluxes boundary condition， the leakage magnetic resistance and effective magneto motive force are obtained. Secondly， the coordinate system of eddy current on the conductor disk is established. According to the law of skin depth and ampere loop， the magnetic induction intensity equation is constructed which considers the continuity and symmetry of magnetic field distribution. Then， based on the mathematical relationship between eddy-current density and conductivity of the conductor disk， the analytical result of transmitted torque is presented accounting for the three-dimensional end effect. Finally， a prototype test platform and a three-dimensional finite element analytical model are built to verify the method. The results show that the proposed method has good accuracy within the range of speed slip in a certain operation where the relative error is within 6%. Moreover， some reasonable suggestions are put forward for the design optimization of permanent magnet eddy-current couplers.

Key words: permanent magnet eddy-current coupler; magnetic path; leakage magnetic resistance; transmitted torque; experiment

中图分类号:

TH133.4

程习康，刘巍，孙明浩，罗唯奇. 永磁涡流耦合器传递转矩计算方法研究[J]. 东北大学学报（自然科学版）, 2021, 42(12): 1739-1746.

CHENG Xi-kang， LIU Wei， SUN Ming-hao， LUO Wei-qi. Research on Transmitted Torque Calculation Method of Permanent Magnet Eddy-Current Couplers[J]. Journal of Northeastern University(Natural Science), 2021, 42(12): 1739-1746.

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永磁涡流耦合器传递转矩计算方法研究

Research on Transmitted Torque Calculation Method of Permanent Magnet Eddy-Current Couplers

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