东北大学学报（自然科学版）

东北大学学报:自然科学版 ›› 2015, Vol. 36 ›› Issue (6): 843-847.DOI: 10.12068/j.issn.1005-3026.2015.06.019

• 机械工程 • 上一篇    下一篇

硬质合金刀具的动态可靠性及失效率研究

王新刚， 吕春梅， 王宝艳， 闫明明   

  1. (东北大学 机械工程与自动化学院， 辽宁 沈阳110819)
  • 收稿日期:2014-04-30 修回日期:2014-04-30 出版日期:2015-06-15 发布日期:2015-06-11
  • 通讯作者: 王新刚
  • 作者简介:王新刚(1979-)，男，黑龙江齐齐哈尔人，东北大学副教授.
  • 基金资助:
    国家自然科学基金资助项目(51475086，51305071)； 辽宁省自然科学基金资助项目(2014020026)； 教育部高等学校博士学科点专项科研基金资助项目(20110042120017).

Research on Dynamic Reliability and Failure Rate of Cemented Carbide Cutting Tool

WANG Xin-gang， LYU Chun-mei， WANG Bao-yan， YAN Ming-ming   

  1. School of Mechanical Engineering & Automation， Northeastern University， Shenyang 110819， China.
  • Received:2014-04-30 Revised:2014-04-30 Online:2015-06-15 Published:2015-06-11
  • Contact: WANG Xin-gang
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摘要： 分析了硬质合金刀具在断续切削加工时的主要失效形式，考虑了冲击载荷作用次数对刀具可靠性的影响，运用应力-强度干涉模型及随机过程理论，建立了硬质合金刀具的动态可靠性数学模型，给出了刀具在断续切削加工时的可靠度的变化规律.同时建立了以载荷冲击次数及加工时间为度量指标的刀具失效率计算模型.研究表明，随着载荷冲击次数和加工时间的增加，刀具的可靠度曲线出现逐渐降低的变化过程.刀具失效率具有“浴盆”曲线的特征，且与实验结果相吻合.通过该曲线可以准确地划分刀具的早期失效期、偶然失效期和耗损失效期，为刀具选取试验和修复时间以及可靠寿命等指标提供了理论依据.

关键词: 刀具, 动态可靠性, 失效率, 临界疲劳应力, 冲击载荷

Abstract: Based on the main failure mode of cemented carbide cutting tool and the influence of impact loading times on cutting tool reliability， a mathematical model on dynamic reliability of cemented carbide cutting tool was built by using the theory of stress-strength interference model and stochastic process， and the change rule of reliability was also obtained. On this basis， with impact loading times and machining time as the metrics respectively， the failure rate models were established. The results show that cutting tool reliability decreases gradually with the increase of impact loading times and machining time， and cutting tool failure rate characteristics of “bathtub” curve. According to this curve， the earlier， random and wear-out failure period of cutting tool can be divided accurately， that provides a theoretical basis for tool selection test， repair time and reliability life.

Key words: cutting tool, dynamic reliability, failure rate, critical fatigue stress, impact loading

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