Dynamic Modeling and Vibration Analysis of Rolling Bearings with Local Fault

doi:10.12068/j.issn.1005-3026.2020.03.008

Abstract

Abstract: A two-dimensional explicit finite element (FE) model of healthy cylindrical roller bearings based on ANSYS/LS-DYNA software was established， and the availability of model was verified from the perspective of bearing kinematics. The FE model of cylindrical roller bearing with local spalling fault was developed by introducing local spalling fault into healthy inner and outer raceway， among which the local spalling was simulated by circumferential rectangle. The equivalent stress of the edge element of fault zone and the process of rolling through the local fault zone were analyzed. Comparing the simulation results with the experimental ones， the correctness of the FE model was confirmed. On this basis， the influence of smoothness of the local fault on the vibration characteristics of the rolling bearing was studied. The smoother the fault area， the smaller the vibration response. These results can provide some reference for the fault diagnosis of rolling bearings.

Key words: rolling bearing, local fault, explicit finite element, dynamics, vibration

CLC Number:

TH113.1

MA Hui， LI Hong-fei， YU Kun， ZENG Jin. Dynamic Modeling and Vibration Analysis of Rolling Bearings with Local Fault[J]. Journal of Northeastern University Natural Science, 2020, 41(3): 343-348.

References

[1]Zhang Z N，Ding W M，Ma H F.Local stress analysis of a defective rolling bearing using an explicit dynamic method［J］.Advances in Mechanical Engineering，2016，8(12):1-9.
[2]李国超，彭炜，李勇才，等.滚动轴承外圈故障的显式有限元动态仿真分析［J］.中国机械工程，2012，23(23):2825-2829.(Li Guo-chao，Peng Wei，Li Yong-cai，et al.Simulation and dynamic analysis of outer ring fault on rolling bearings using explicit finite element method［J］.China Mechanical Engineering，2012，23(23):2825-2829.)
[3]Ding W M，Zhang Z N，Zhao F G.Vibration response of ball bearings with different defect sizes in the outer raceway:simulation with a 3-D finite element model［C］//The 14th IFToMM World Congress.Taipei，2015:534-537.
[4]Liu J，Shao Y M，Zuo M J.The effects of the shape of localized defect in ball bearings on the vibration waveform［J］.Proceedings of the Institution of Mechanical Engineers Part K:Journal of Multi-body Dynamics，2013，227(3):261-274.
[5]Edwin L J.Numerical model to study of contact force in a cylindrical roller bearing with technical mechanical event simulation［J］.Journal of Mechanical Engineering & Automation，2011，1(1):1-7.
[6]Singh S，Kpke U G，Howard C Q，et al.Analyses of contact forces and vibration response for a defective rolling element bearing using an explicit dynamics finite element model［J］.Journal of Sound & Vibration，2014，333(21):5356-5377.
[7]Singh S，Howard C Q，Hansen C H，et al.Analytical validation of an explicit finite element model of a rolling element bearing with a localized line spall［J］.Journal of Sound & Vibration，2018，416:94-110.
[8]Liu J，Shao Y M.A numerical investigation of effects of defect edge discontinuities on contact forces and vibrations for a defective roller bearing［J］.Proceedings of the Institution of Mechanical Engineers Part K:Journal of Multi-body Dynamics，2015，230(4):387-400.
[9]Liu J，Wu H，Shao Y M.The influence of the raceway thickness on the dynamic performances of a roller bearing［J］.Journal of Strain Analysis for Engineering Design，2017，52(2):1-9.
[10]Edwin L J，Jesus M A，Vicente D L.A study of sliding between rollers and races in a roller bearing with a numerical model for mechanical event simulations［J］.Tribology International，2010，43(11):2175-2182.
[11]张宇，谢里阳，吴宁祥，等.深沟球轴承加速-恒速过程动态特性有限元分析［J］.东北大学学报(自然科学版)，2012，33(1):103-107.(Zhang Yu，Xie Li-yang，Wu Ning-xiang，et al.Finite element analysis for dynamic characteristic of deep-groove ball bearing operating from acceleration to constant speed［J］.Journal of Northeastern University(Natural Science)，2012，33(1):103-107.)
[12]常斌全，剡昌锋，苑浩，等.多事件激励的滚动轴承动力学建模［J］.振动与冲击，2018，37(17):16-24.(Chang Bin-quan，Yan Chang-feng，Yuan Hao，et al.Dynamic modeling for rolling bearings under multi-event excitation［J］.Journal of Sound & Vibration，2018，37(17):16-24.)
[13]刘静，邵毅敏，秦晓猛，等.基于非理想Hertz线接触特性的圆柱滚子轴承局部故障动力学建模［J］.机械工程学报，2014，50(1):91-97.(Liu Jing，Shao Yi-min，Qin Xiao-meng，et al.Dynamic modeling on localized defect of cylindrical roller bearing based on non-Hertz line contact characteristics［J］.Journal of Mechanical Engineering，2014，50(1):91-97.)
[14]Harris T，Kotzalas M.Rolling bearing analysis-essential concepts of bearing technology［M］.5th ed.New York:Taylor and Francis，2007:220-250.
[15]Hallquist J O.LS-DYNA theory manual［M］.California:Livermore Software Technology Corporation，2006:137-143.
[15]关守平，房少纯.一种新型的区间-粒子群优化算法［J］.东北大学学报(自然科学版)，2012，33(10):1381-1384.(Guan Shou-ping，Fang Shao-chun.A new interval particle swarm optimization algorithm［J］.Journal of Northeastern University(Natural Science)，2012，33(10):1381-1384.)