东北大学学报:自然科学版 ›› 2019, Vol. 40 ›› Issue (6): 857-861.DOI: 10.12068/j.issn.1005-3026.2019.06.018

• 机械工程 • 上一篇    下一篇

基于变尺度法的机床平面度误差轮廓重构算法

卢泽宸, 赵春雨, 刘志学   

  1. (东北大学 机械工程与自动化学院, 辽宁 沈阳110819)
  • 收稿日期:2018-04-23 修回日期:2018-04-23 出版日期:2019-06-15 发布日期:2019-06-14
  • 通讯作者: 卢泽宸
  • 作者简介:卢泽宸(1991-),男,辽宁铁岭人,东北大学博士研究生; 赵春雨(1963-),男,辽宁黑山人,东北大学教授,博士生导师.
  • 基金资助:
    国家自然科学基金资助项目(51775094).

Reconstruction Algorithm of Machine Tool Flatness Error Profile Based on Mutative Scale Method

LU Ze-chen, ZHAO Chun-yu, LIU Zhi-xue   

  1. School of Mechanical Engineering & Automation, Northeastern University, Shenyang 110819, China.
  • Received:2018-04-23 Revised:2018-04-23 Online:2019-06-15 Published:2019-06-14
  • Contact: ZHAO Chun-yu
  • About author:-
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摘要: 为了解决国内机床导轨安装表面平面度检测无法实现数字化描述这一问题,基于变尺度原理,提出了全新的机床导轨安装面平面度误差检测方法,通过将多段具有重合区域的短安装面拼接起来实现安装表面全长测量.同时设计出了检测仪,给出了测量原理,利用基准板、测量仪和机床导轨安装表面间的几何关系,建立了算法的理论模型,开发出机床导轨安装表面平面度误差轮廓重构算法,并对算法进行了仿真.结果表明,算法可以精确重构出机床导轨安装面平面度误差轮廓.

关键词: 平面度, 变尺度原理, 数字化检测, 拼接测量, 轮廓重构算法

Abstract: In order to solve the problem that the flatness measurement of the installation surface of machine tool guides in China cannot be digitally described, a new method of flatness error detection of the guide rail mounting surface of numerical control machines was proposed based on the mutative scale theory, whereby the total length of the mounting surface can be measured by splicing several short mounting surfaces with overlapping areas. The new instrument was designed and the measurement principles were made. The theoretical model of the algorithm was established by utilizing the geometric relationship between the reference plate, the measuring instrument and the installation surface of the machine tool guideway. And an algorithm for reconstructing the flatness error profile of the installation surface of the machine tool guideway was developed and simulated. The results demonstrated that the algorithm can reconstruct the flatness error profile of machine tool guides’ installation surface accurately.

Key words: flatness, mutative scale theory, digital detection, stitching measurement, profile reconstruction algorithm

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