东北大学学报(自然科学版) ›› 2022, Vol. 43 ›› Issue (4): 524-534.DOI: 10.12068/j.issn.1005-3026.2022.04.010

• 材料与冶金 • 上一篇    下一篇

电渣重熔过程钢中氧含量预测及控制

黄雪驰, 李宝宽, 段怡如, 刘中秋   

  1. (东北大学 冶金学院, 辽宁 沈阳110819)
  • 修回日期:2021-05-24 接受日期:2021-05-24 发布日期:2022-05-18
  • 通讯作者: 黄雪驰
  • 作者简介:黄雪驰(1990-),男,山东潍坊人,东北大学讲师; 李宝宽(1963-),男,辽宁辽阳人,东北大学教授,博士生导师.
  • 基金资助:
    国家自然科学基金资助项目(52104324,52171031); 中央高校基本科研业务费专项资金资助项目(N2025020).

Prediction and Control of Oxygen Content in Steel During Electroslag Remelting Process

HUANG Xue-chi, LI Bao-kuan, DUAN Yi-ru, LIU Zhong-qiu   

  1. School of Metallurgy, Northeastern University, Shenyang 110819, China.
  • Revised:2021-05-24 Accepted:2021-05-24 Published:2022-05-18
  • Contact: HUANG Xue-chi
  • About author:-
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摘要: 为降低电渣钢锭中的总w○O,建立了预测界面传质速率的同步反应热-动力学模型,对电渣重熔过程的氧传递行为与电磁-流动-传热-传质进行耦合分析,并提出钢液中w○O的控制方法.结果表明,随重熔过程的进行,熔渣中w○FeO和钢液中w○O均升高,呈现重熔前期“脱氧”、后期“增氧”的现象,渣池-电极端部和渣池-金属熔滴界面是w○O升高的主要位置.当电流为1200~1800A时,熔炼相同长度电极时的钢液中w○O从82.4×10-6降低到70.6×10-6;采用惰性气体保护,使钢液中w○O从78.7×10-6降低到15.3×10-6;使用70% CaF2+30% Al2O3渣系控制钢液中w○O的效果最佳,低w○Al▲2O▲3的渣系有利于降低钢液中w○O.

关键词: 电渣重熔;w○O;w○FeO;传质;热力学平衡;数学模型

Abstract: In order to reduce the total w○O in electroslag remelting(ESR)ingots, a thermo-kinetic model of simultaneous reaction is established to predict the interface mass transfer rate. The oxygen transfer behavior in ESR process coupled with electromagnetic-flow-heat-mass transfer was analyzed, and the control methods for w○O of molten steel were proposed. The results show that with the progress of the remelting process, both the w○FeO of the molten slag and the w○O of the molten steel increase, showing the phenomenon of "deoxidation" in the early stage of remelting and "reoxidation" in the later stage. The slag pool-electrode end and slag pool-metal droplet interface are the main locations where the w○O increases. As the current increases from 1200~1800 A, the w○O decreases from 82.4 ×10-6 to 70.6 ×10-6. The implementation of inert gas protection can decrease the w○O from 78.7 ×10-6 to 15.3 ×10-6. Using 70% CaF2+30% Al2O3 slag system to control w○O of molten steel has the best effect. The slag system with low w○Al▲2O▲3 is beneficial to reduce the w○O of molten steel.

Key words: electroslag remelting; w○O; wFeO; mass transfer; thermodynamic equilibrium; mathematical model

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