东北大学学报(自然科学版) ›› 2022, Vol. 43 ›› Issue (4): 524-534.DOI: 10.12068/j.issn.1005-3026.2022.04.010

• 材料与冶金 • 上一篇    下一篇

电渣重熔过程钢中氧含量预测及控制

黄雪驰, 李宝宽, 段怡如, 刘中秋   

  1. (东北大学 冶金学院, 辽宁 沈阳110819)
  • 修回日期:2021-05-24 接受日期:2021-05-24 发布日期:2022-05-18
  • 通讯作者: 黄雪驰
  • 作者简介:黄雪驰(1990-),男,山东潍坊人,东北大学讲师; 李宝宽(1963-),男,辽宁辽阳人,东北大学教授,博士生导师.
  • 基金资助:
    国家自然科学基金资助项目(52104324,52171031); 中央高校基本科研业务费专项资金资助项目(N2025020).

Prediction and Control of Oxygen Content in Steel During Electroslag Remelting Process

HUANG Xue-chi, LI Bao-kuan, DUAN Yi-ru, LIU Zhong-qiu   

  1. School of Metallurgy, Northeastern University, Shenyang 110819, China.
  • Revised:2021-05-24 Accepted:2021-05-24 Published:2022-05-18
  • Contact: HUANG Xue-chi
  • About author:-
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摘要: 为降低电渣钢锭中的总wO,建立了预测界面传质速率的同步反应热-动力学模型,对电渣重熔过程的氧传递行为与电磁-流动-传热-传质进行耦合分析,并提出钢液中wO的控制方法.结果表明,随重熔过程的进行,熔渣中w○FeO和钢液中wO均升高,呈现重熔前期“脱氧”、后期“增氧”的现象,渣池-电极端部和渣池-金属熔滴界面是wO升高的主要位置.当电流为1200~1800A时,熔炼相同长度电极时的钢液中wO从82.4×10-6降低到70.6×10-6;采用惰性气体保护,使钢液中wO从78.7×10-6降低到15.3×10-6;使用70% CaF2+30% Al2O3渣系控制钢液中wO的效果最佳,低w○Al▲2O▲3的渣系有利于降低钢液中wO.

关键词: 电渣重熔;wO;w○FeO;传质;热力学平衡;数学模型

Abstract: In order to reduce the total wO in electroslag remelting(ESR)ingots, a thermo-kinetic model of simultaneous reaction is established to predict the interface mass transfer rate. The oxygen transfer behavior in ESR process coupled with electromagnetic-flow-heat-mass transfer was analyzed, and the control methods for wO of molten steel were proposed. The results show that with the progress of the remelting process, both the w○FeO of the molten slag and the wO of the molten steel increase, showing the phenomenon of "deoxidation" in the early stage of remelting and "reoxidation" in the later stage. The slag pool-electrode end and slag pool-metal droplet interface are the main locations where the wO increases. As the current increases from 1200~1800 A, the wO decreases from 82.4 ×10-6 to 70.6 ×10-6. The implementation of inert gas protection can decrease the wO from 78.7 ×10-6 to 15.3 ×10-6. Using 70% CaF2+30% Al2O3 slag system to control wO of molten steel has the best effect. The slag system with low w○Al▲2O▲3 is beneficial to reduce the wO of molten steel.

Key words: electroslag remelting; wO; wFeO; mass transfer; thermodynamic equilibrium; mathematical model

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