东北大学学报:自然科学版 ›› 2014, Vol. 35 ›› Issue (5): 731-734.DOI: 10.12068/j.issn.1005-3026.2014.05.028

• 机械工程 • 上一篇    下一篇

摩擦系数对支承辊次表层接触疲劳损伤的影响

孙大乐1,秦晓峰1,谢里阳1,吴琼2   

  1. (1东北大学 机械工程与自动化学院, 辽宁 沈阳110819; 2宝山钢铁集团有限公司, 上海201900)
  • 收稿日期:2013-07-18 修回日期:2013-07-18 出版日期:2014-05-15 发布日期:2014-08-18
  • 通讯作者: 孙大乐
  • 作者简介:孙大乐(1965-),男,山东蓬莱人,东北大学教授,博士生导师.
  • 基金资助:
    国家高技术研究发展计划项目(2012AA040104).

Effect of Friction Coefficients on the Backup Rolls’ Subsurface Contact Fatigue Damage

SUN Dale1,2, QIN Xiaofeng1, XIE Liyang1, WU Qiong2   

  1. 1 School of Mechanical Engineering & Automation, Northeastern University, Shenyang 110819, China; 2 Baoshan Iron & Steel Co., Ltd., Shanghai 201900, China.
  • Received:2013-07-18 Revised:2013-07-18 Online:2014-05-15 Published:2014-08-18
  • Contact: QIN Xiaofeng
  • About author:-
  • Supported by:
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摘要: 以正交剪应力作为滚动接触次表层疲劳损伤评价的临界应力,分析了摩擦系数对滚动接触次表层正交剪应力幅及应力比的影响规律.根据疲劳损伤累积理论及非对称循环应力幅修正公式,建立了支承辊次表层接触疲劳应力与寿命计算模型,用于评价支承辊次表层接触疲劳损伤.实例分析了摩擦系数对支承辊次表层接触疲劳损伤的影响,结果表明:随着应力比及摩擦系数增大,支承辊的次表层接触疲劳损伤增大,因此,降低支承辊接触摩擦系数,可改善支承辊的疲劳损伤.

关键词: 支承辊, 正交剪应力, 次表层接触疲劳, 摩擦系数, 应力幅, 应力比

Abstract: The orthogonal shear stress was selected as the key stress controlling the subsurface rolling contact fatigue damage. The influence of friction coefficient on the subsurface orthogonal shear stress under rolling contact was analyzed. Based on the linear fatigue accumulation rule and a modified equation for the stress rang of unsymmetrical cycling stress, the relationship between the subsurface stress and fatigue life was established to assess the subsurface rolling contact fatigue damage of backup rolls. An instance was implemented to analyze the influence of friction coefficient on the subsurface rolling contact fatigue damage of backup rolls. The result shows that the subsurface rolling contact fatigue damage of backup rolls increase with the increase of stress ratio and friction coefficient. So the fatigue damage of backup roll can be lessened by decreasing its friction coefficient.

Key words: backup roll, orthogonal shear stress, subsurface contact fatigue, friction coefficient, stress amplitude, stress ratio

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