Research and Application for Medium Steel Plate-Slab Design System

doi:10.12068/j.issn.1005-3026.2017.10.008

Abstract

Abstract: On the basis of the analysis of the production and design process， a medium steel plate-slab design system (MSPSDS) was built by employing the layered modular design method. The system architecture of MSPSDS was developed by separating the functional moduli for different types of problems including application maintenance， design management and data supporting. MSPSDS focuses on solving steel plate-slab integrated optimal design problems under one and two dimensions. A hybrid solving method was proposed by combining optimization techniques and heuristic rules for minimizing the amount of surplus material and maximizing the rolling yield. The test experiments conducted by using the data instance from a steel plant showed that MSPSDS significantly outperforms manual design both in terms of quality and efficiency.

Key words: medium steel plate, slab design, cutting stock problem, integration, system development

CLC Number:

TP317.1
O221

ZHENG Zhong， HU Wan-zhe， LONG Jian-yu， GAO Xiao-qiang. Research and Application for Medium Steel Plate-Slab Design System[J]. Journal of Northeastern University Natural Science, 2017, 38(10): 1405-1410.

References

[1]Tang L，Liu J，Rong A，et al.A review of planning and scheduling systems and methods for integrated steel production［J］.European Journal of Operational Research，2001，133(1):1-20.
[2]Dawande M，Kalagnanam J，Lee H S，et al.The slab-design problem in the steel industry［J］.Interfaces，2004，34(3):215-225.
[3]Gargani A，Refalo P.An efficient model and strategy for the steel mill slab design problem［C］// Principles and Practice of Constraint Programming-CP.Berlin:Springer，2010:77-89.
[4]张文学，李铁克，王柏琳.最小化板坯盈余问题的约束满足求解算法［J］.计算机集成制造系统，2012，18(9):1948-1953.(Zhang Wen-xue，Li Tie-ke，Wang Bai-lin.Constraint satisfaction algorithm for minimum slab surplus weight problem［J］.Computer Integrated Manufacturing Systems，2012，18(9):1948-1953.)
[5]马有辉，赵星，徐桂喜，等.中厚板生产坯料设计的自动化实现方法［J］.钢铁研究学报.2011(sup 1):96-99.(Ma You-hui，Zhao Xing，Xu Gui-xi，et al.Automatic method for slab dimension design of medium and heavy plate［J］.Journal of Iron and Steel Research，2011(sup 1):96-99.)
[6]黄辉，柴天佑，郑秉霖，等.面向铁钢对应的铁水调度系统研究及应用［J］.东北大学学报(自然科学版)，2010，31(11):1525-1529.(Huang Hui，Chai Tian-you，Zheng Bing-lin，et al.Research on the molten iron scheduling system oriented to iron-steel correspondence and its application［J］.Journal of Northeastern University(Natural Science)， 2010，31(11):1525-1529.)
[7] Wascher G，Haubner H，Schumann H.An improved typology of cutting and packing problems［J］.European Journal of Operational Research， 2007，183(3):1109-1130.
[8]Dash S，Kalagnanam J，Reddy C，et al.Production design for plate products in the steel industry［J］.IBM Journal of Research & Development，2007，51(3):345-362.
[9]Dolatabadi M，Lodi A，Monaci M.Exact algorithms for the two-dimensional guillotine knapsack［J］.Computers & Operations Research，2012，39(1):48-53.
[10]Furini F，Malaguti E.Models for the two-dimensional two-stage cutting stock problem with multiple stock size［J］.Computers & Operations Research，2013，40(8):1953-1962.(上接第1393页)
[8]Jhang K Y，Quan H H，Ha J，et al.Estimation of clamping force in high-tension bolts through ultrasonic velocity measurement［J］.Ultrasonics，2006，44(8):e1339-e1342.
[9]Sayed A N，Meng A D.Optical monitoring of bolt tightening using 3D electronic speckle pattern interferometry ［J］.Journal of Pressure Vessel Technology，2007，129(2):89-95.
[10]吴宝强，孙炜，曹成.柔性和摩擦力不确定条件下BP神经网络自适应轨迹跟踪方法［J］.机械工程学报，2012，48(19):23-28.(Wu Bao-qiang，Sun Wei，Cao Chen.Flexible and friction under conditions of uncertainty BP neural network adaptive tracking method［J］.Mechanical Engineering ，2012，48(19):23-28.)
[11]张国翊，胡铮.改进 BP神经网络模型及其稳定性分析［J］.中南大学学报(自然科学版)，2011，42(1):115-124.(Zhang Guo-yu，Hu Zheng.Improved BP neural network model and its stability analysis ［J］.Central South University(Natural Science)，2011，42(1):115-124.)
[12]王伟，白玉成，吴功平，等.一种基于信息融合的巡线机器人电磁导航方法［J］.电力系统自动化，2013，16(37):73-78.(Wang Wei，Bai Yu-cheng，Wu Gong-ping，et al.Electromagnetic inspection robot navigation based on information fusion method ［J］.Power Systems Automation，2013，16(37):73-78.)

[1]	GENG Rong， WANG Hong-yan， LIU Chang， XU Sai. Computational Offloading Algorithm Oriented to the Space-Earth Integration Network [J]. Journal of Northeastern University(Natural Science), 2022, 43(3): 376-383.
[2]	YU Bo-ming， ZHANG Lan-xia， YANG Shuo， LI Shuang. Influence of Organization-Employee Work-Family Boundary Integration Fit on Job Well-Being and Thriving at Work [J]. Journal of Northeastern University(Natural Science), 2022, 43(3): 448-456.
[3]	HE Yu， SONG Ke-chen， ZHANG De-fu， YAN Yun-hui. Weakly-Supervised Steel Plate Surface Defect Detection Algorithm by Integrating Multiple Level Features [J]. Journal of Northeastern University(Natural Science), 2021, 42(5): 687-692.
[4]	XIE Yuan-hua， YANG Dai-en， BAI Bing， ZHU Tong. Study on Excess Sludge Disintegration by High Pressure Jet Impingement Stream [J]. Journal of Northeastern University(Natural Science), 2021, 42(12): 1790-1796.
[5]	YOU Mei-yan， ZHANG Xiu-xiu， SHEN Yang， ZHU Tong. Mechanism of Thermal Effect of Ultrasonic Cavitation on Excess Sludge Disintegration [J]. Journal of Northeastern University Natural Science, 2019, 40(1): 126-131.
[6]	XIE Yuan-hua， MEI Jian， WANG Jie， ZHU Tong. Experimental Study on Disintegration of Excess Sludge by Explosive Shock Wave [J]. Journal of Northeastern University Natural Science, 2018, 39(3): 446-450.
[7]	ZHAO Zhen， MA Zong-min. Research on the Similarity of Fuzzy XML Documents and Fuzzy DTD [J]. Journal of Northeastern University Natural Science, 2017, 38(2): 200-204.
[8]	TU Hong-mao， SUN Zhi-li， JI Guang-zhen， QIAN Yun-peng. Reliability Analysis for Mechanical System with Correlated Failure Modes [J]. Journal of Northeastern University Natural Science, 2017, 38(10): 1453-1458.
[9]	SHEN Yue， HU Xiao-min ， MA Yun-feng， CHEN Guo-ping. Warning Technology for Air Nuclear Pollution Diffusion of Nuclear Power Plant [J]. Journal of Northeastern University Natural Science, 2017, 38(10): 1482-1486.
[10]	ZHAO Yu-li， WANG Ying， YU Hai， ZHU Zhi-liang. An Inter-Class Integration Test Order Generation Method Based on Complex Networks [J]. Journal of Northeastern University Natural Science, 2015, 36(12): 1696-1700.
[11]	KONG Xiang-wei， HUO Xiao-pei， LIU Gong-yu， MA Ming-xu. Energy Storage Method by Integrating Elastic Potential Energy and Rotational Kinetic Energy of Cylindrical Spring [J]. Journal of Northeastern University Natural Science, 2015, 36(1): 104-108.
[12]	LIU Yu， LI Qingxiang， ZHANG Yimin. Turning TimeDomain Simulation Based on Numerical Integration [J]. Journal of Northeastern University Natural Science, 2014, 35(8): 1179-1183.
[13]	LIU Xinrui， CHEN Yongsheng， ZHANG Rui， MA Hongbin. Algorithm and System Development for Ground and Underground 3D Information Modeling in Mining Area [J]. Journal of Northeastern University Natural Science, 2014, 35(4): 579-582.
[14]	YOU Meiyan， LI Xianjin， WANG Liwei， ZHU Tong. Study on Excess Sludge Disintegration by Ultrasonic Treatment [J]. Journal of Northeastern University Natural Science, 2014, 35(3): 447-451.
[15]	SUN Xing-li， QIN Hong-lei， CONG Li. Research on Carrier Phase Tracking Error in Ultra-tightly Coupled GPS/INS Integration [J]. Journal of Northeastern University Natural Science, 2014, 35(12): 1687-1691.