Wear Experiment of Carbide Tool for Milling Nickel-Based Single Crystal Superalloy DD5

doi:10.12068/j.issn.1005-3026.2018.09.014

Abstract

Abstract: To explore the regulation of tool wear on milling surface of DD5 under the conditions of dry cutting and water-based minimum quantity lubrication(WMQL)， carbide tool with four blades and PVD-TiAlN coating， super depth of field microscope and scanning electron microscopy(SEM)were employed. Taking the wear width of minor flank surface of cutting tool as the evaluation indicator， tool wear forms and wear mechanism were analyzed and studied. Three-dimensional measuring system profiler was used to measure the machined surface roughness. The result shows that， compared to dry cutting， water-based MQL technology can prolong tool life and improve the milling performance. The wear of carbide tool is caused by adhesion wear， oxidative wear， abrasive wear and diffusion wear.

Key words: single crystal superalloy DD5, milling, tool wear, wear mechanism, water-based minimum quantity lubrication(WMQL)

CLC Number:

TH161

GONG Ya-dong， LIANG Cai-xia， LI Qiang， LIU Ming-jun. Wear Experiment of Carbide Tool for Milling Nickel-Based Single Crystal Superalloy DD5[J]. Journal of Northeastern University Natural Science, 2018, 39(9): 1283-1288.

References

[1]Ezugwu E O，Bonney J，Yamane Y.An overview of the machinability of aeroengine alloys ［J］.Journal of Material Processing Technology，2003，134(2):233-253.
[2]Thangavel P.An experimental investigation on the effect of turning parameters on surface roughness ［J］.International Journal of Manufacturing Research，2008，3(3):285-300.
[3]Zhou Y G，Gong Y D，Zhu Z X，et al.Modelling and optimization of surface roughness from micro grinding of nickel-based single crystal superalloy using the response surface methodology and genetic algorithm ［J］.The International Journal of Advanced Manufacturing Technology，2016，85(9):2607-2622.
[4]Zhou Y G，Gong Y D，Cai M，et al.Study on surface quality and subsurface recrystallization of nickel-based single-crystal superalloy in micro-grinding ［J］.The International Journal of Advanced Manufacturing Technology，2017，90(5/6/7/8):1-20.
[5]李友生，邓建新，张辉.高速车削钛合金的硬质合金刀具磨损机理研究［J］.摩擦学学报，2008，28(5):443-447.(Li You-sheng，Deng Jian-xin，Zhang Hui.Wear mechanism of cemented carbide tool in high speed machining titanium alloy［J］.Tribology，2008，28(5):443-447.)
[6]Hao Z P，Fan Y H，Lin J Q，et al.Wear characteristics and wear control method of PVD-coated carbide tool in turning Inconel 718 ［J］.The International Journal of Advanced Manufacturing Technology，2015，78(5):1329-1336.
[7]Najiha M S，Rahman M M .Experimental investigation of flank wear in end millig of aluminum alloy with water-based TiO₂ nanofluid lubricant in minimum quantity lubrication technique ［J］.International Journal of Advanced Manufacturing Technology，2016，86(9/10/11/12):2527-2537.
[8]Zhuang K，Zhang X，Zhu D，et al.Employing preheating-and cooling-assisted technologies in machining of Inconel 718 with ceramic cutting tools:towards reducing tool wear and improving surface integrity ［J］.The International Journal of Advanced Manufacturing Technology ，2015，80(9):1815-1822.
[9]Bushlya V，Zhou J M，Avdovic P，et al.Wear mechanisms of silicon carbide-whisker-reinforced alumina(Al₂O₃-SiCw)cutting tools when high-speed machining aged Alloy 718 ［J］.International Journal of Advanced Manufacturing Technology，2013，68(5/6/7/8):1083-1093.
[10]Li Q，Gong Y D，Sun Y，et al.Milling performance optimization of DD5 Ni-based single-crystal superalloy［J］.International Journal of Advanced Manufacturing Technology，2018，94(5/6/7/8):2875-2894.
[11]Li Q，Gong Y D，Cai M，et al.Research on surface integrity in milling Inconel 718 superalloy［J］.International Journal of Advanced Manufacturing Technology，2017，92(3):1-15.
[12]Khan M M A，Mithu M A H，Dhar N R.Effects of minimum quantity lubrication on turning AISI 9310 alloy steel using vegetable oil-based cutting fluid ［J］.Journal of Materials Processing Technology，2009，209(15/16):5573-5583.
[13]Tawakoli T，Hadad M J，Sadeghi M H.Influence of oil mist parameters on minimum quantity lubrication – MQL grinding process ［J］.International Journal of Machine Tools & Manufacture，2010，50(6):521-531.
[14]Li H Y，He H B，Han W Q，et al.A study on cutting and tribology performances of TiN and TiAlN coated tools ［J］.International Journal of Precision Engineering and Manufacturing，2015，16(4):781-786.

[1]	LU Xiao-hong， GU Han， CONG Chen， RUAN Fei-xiang. Micro-milling Force Prediction of Inconel 718 Thin-walled Parts [J]. Journal of Northeastern University(Natural Science), 2023, 44(2): 242-250.
[2]	WANG Zhen-yu， ZHANG Rong-chuang， YU Tian-biao. Interference-Free Tool Path Generation for Milling of Spur Gears [J]. Journal of Northeastern University(Natural Science), 2022, 43(7): 988-995.
[3]	LI Qi， YU Tian-biao， WANG Wan-shan. Research on Static and Dynamic Characteristics of the Optical Free-Form Milling Machine [J]. Journal of Northeastern University(Natural Science), 2022, 43(5): 674-680.
[4]	HUANG Xian-zhen， SUN Liang-shi， DING Peng-fei， ZHU Hui-bin. Optimization of Turning Parameters of GH4169 Based on Reliability [J]. Journal of Northeastern University(Natural Science), 2022, 43(5): 696-702.
[5]	WANG Hai-yan， JIN Tian， ZHOU Zhi-tong， FU Qi-lin. Critical Axial Force Model in Helical Milling of Carbon Fiber Reinforced Composites [J]. Journal of Northeastern University(Natural Science), 2022, 43(2): 214-220.
[6]	MA Lian-jie， WANG Xin， CHEN Jing-qiang， ZHOU Yun-guang. Study on Mechanism and Theoretical Model of Tool Wear in Engineering Ceramics Turning [J]. Journal of Northeastern University Natural Science, 2020, 41(9): 1291-1296.
[7]	GONG Ya-dong， JIN Li-ya， SUN Yao， SU Zhi-peng. Experimental Research on Micro-milling of Micro-textured Spiral Micro-milling Cutter Fabricated on Low-Speed WEDM [J]. Journal of Northeastern University Natural Science, 2020, 41(8): 1111-1115.
[8]	MA Lian-jie， ZUO Yu-chen， WANG Xin， YANG Deng-feng. Tool Wear Mechanism and Theoretical Model of Zirconia Ceramic Turning [J]. Journal of Northeastern University Natural Science, 2020, 41(7): 955-961.
[9]	ZHANG Yao-man， LI Wan-peng， YANG Ming-yu. Milling Force Characteristics of Titanium Alloy Parts Machined by Ball-end Milling Cutter [J]. Journal of Northeastern University Natural Science, 2020, 41(6): 852-857.
[10]	LI Ming， YU Tian-biao， ZHANG Rong-chuang， WANG Wan-shan. Study on the Milling Surface Quality of GH4169 Alloy Based on Graphene-Enhanced MQL Method [J]. Journal of Northeastern University Natural Science, 2020, 41(3): 387-392.
[11]	WANG Hai-yan， TAO Ke-xin， JIN Tian. Analysis of Material Removal and Hole Formation Process in Ball Helical Milling Process [J]. Journal of Northeastern University Natural Science, 2020, 41(11): 1602-1608.
[12]	LIU Yu， CHEN Qi-sen， DONG Qiu-shi. Temperature Prediction Model of Bone Material Micro-milling Cutting Edges [J]. Journal of Northeastern University Natural Science, 2020, 41(11): 1615-1622.
[13]	WANG Hai-yan， WANG Jian-yu， TAO Ke-xin. Identification of Instantaneous Cutting Force Coefficients for Helical Milling of Carbon Fiber Composite Materials [J]. Journal of Northeastern University Natural Science, 2020, 41(10): 1432-1437.
[14]	LI Bai-chun， WANG Zhen-yu， ZHANG Bin， WANG Wan-shan. Identification of Cutting Force Coefficients in Different Cutting Edges of Ball-End Milling Cutter [J]. Journal of Northeastern University Natural Science, 2019, 40(9): 1316-1322.
[15]	LIU Yu， HE Feng-xia. Research on the Influencing Factors of Robot Milling Stability [J]. Journal of Northeastern University Natural Science, 2019, 40(7): 991-996.