Journal of Northeastern University Natural Science ›› 2015, Vol. 36 ›› Issue (7): 1015-1019.DOI: 10.12068/j.issn.1005-3026.2015.07.022

• Mechanical Engineering • Previous Articles     Next Articles

Modeling of the Compound Digging Force of Hydraulic Excavator Based on Resistance Characteristics

CHEN Jin1, REN Zhi-gui1,2, LYU Liang3, YONG Bin1   

  1. 1.State Key Laboratory of Mechanic Transmission, Chongqing University, Chongqing 400030, China; 2.School of Mechanical Engineering, Shanxi University of Technology, Hanzhong 723000, China; 3.SANY Heavy Industry Co.,Ltd., Kunshan 215300, China.
  • Received:2013-12-06 Revised:2013-12-06 Online:2015-07-15 Published:2015-07-15
  • Contact: REN Zhi-gui
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Abstract: The compound digging force concept was proposed based on the digging process in actual operation conditions of the composite motion of three hydraulic cylinders. According to the main function of boom, arm and bucket, the restricted conditions of the compound digging force were determined. The value range of orientation angle was up to the resistance angle and the difference angle. The calculating model of compound digging force was established based on a compound digging force hypothesis, which is changing gradually with the orientation angle. Taking a 36 t backhoe hydraulic excavator as an example, the validity of the hypothesis was proved. Taking the actual digging trajectory and the digging resistance obtained by testing as the reference, the calculating results of the existing theoretical digging force model were compared with that of the actual one. The comparative results indicate that the model can exactly estimate the real compound digging ability of the excavator. In this way, it can provide evaluation criterion and calculation basis to optimal design and strength analysis of the excavator working device.

Key words: hydraulic excavator, theoretical digging force, compound digging force, resistance characteristics, orientation angle, digging ability

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