Reducing Friction Mechanism of Superalloy Axial Ultrasonic Vibration Drilling

doi:10.12068/j.issn.1005-3026.2018.10.023

Abstract

Abstract: In view of difficulties in drilling high-temperature alloys and large friction during drilling， ultrasonic machining was used. Firstly， the reducing friction mechanism of ultrasonic vibration was analyzed， the relationship between the average friction force and vibration parameters was constructed， and then the correlation between the average friction force and amplitude was obtained. An axial ultrasonic vibration drilling system was established， which was used to drill the superalloy. The results showed that the effect of amplitude on the surface quality of hole wall is consistent with anti-friction characteristics of ultrasonic vibration. Compared with that of the ordinary drilling， the production of optimized amplitude ultrasonic vibration drilling yields more regular chip morphology， smooth hole wall surface roughness， and better surface quality.

Key words: ultrasonic vibration drilling, reducing friction, amplitude, chip morphology, roughness

CLC Number:

CHEN Shuo， ZOU Ping， TIAN Ying-jian， MAO Liang. Reducing Friction Mechanism of Superalloy Axial Ultrasonic Vibration Drilling[J]. Journal of Northeastern University Natural Science, 2018, 39(10): 1485-1489.

References

[1]徐英帅，邹平，王伟，等.超声振动辅助车削高温合金和铝镁合金研究［J］.东北大学学报(自然科学版)，2017，38(1):95-100.(Xu Ying-shuai，Zou Ping，Wang Wei，et al.Investigation on ultrasonic vibration assisted turning of Ni-based superalloy and Al-Mg alloy［J］.Journal of Northeastern University(Natural Science)，2017，38(1):95-100.)
[2]陈硕，邹平，吴高勇，等.45钢超声振动钻削加工机理及其试验研究［J］.电加工与模具，2017，330(1):48-51.(Chen Shuo，Zou Ping，Wu Gao-yong，et al.Drilling mechanism and experimental study on ultrasonic vibration machining of 45 steel［J］.Electromachining ＆ Mould，2017，330(1):48-51.)
[3]Jin T，Cai G.Analysis of ultrasonic-assisted drilling of Ti6Al4V［J］.Journal of Manufacturing Science and Engineering，2001，12(2):185-190.
[4]Pujana J，Rivero A，Celaya A，et al.Analysis of ultrasonic-assisted drilling of Ti6Al4V［J］.Tools Manufacture，2009，49(3):500-508.
[5]Patil S，Joshi S，Tewari A，et al.Modeling and simulation of effect of ultrasonic vibrations on machining of Ti6Al4V［J］. Ultrasonics，2014，54(2):694-705.
[6]Muhammad R，Hussain M S，Maurotto A，et al.Analysis of a free machining α+β titanium alloy using conventional and ultrasonically assisted turning［J］. Journal of Materials Processing Technology，2014，214(4):906-915.
[7]肖子英.超声振动钻削系统设计及其试验研究［D］.福州:福建农林大学，2010.(Xiao Zi-ying.Ultrasonic vibration drilling system design and experimental research［D］.Fuzhou:Fujian Agriculture and Forestry University，2010.)
[8]Babitsky V I，Kalashnikov A N，Meadows A，et al.Ultrasonically assisted turning of aviation materials［J］.Journal of Materials Processing Technology，2003，132(1):157-167.
[9]Koshimizu S.Ultrasonic vibration-assisted cutting of titanium alloy［J］.Key Engineering Materials，2009，389(1):277-282.
[10]Adachi K，Kato K，Sasatani Y.The micro-mechanism of friction drive with ultrasonic wave［J］.Wear，1996，194(2):137-142.
[11]Zhang B，Yang F L，Wang J X.Fundamental aspects in vibration-assisted tapping［J］.Journal of Materials Processing Technology，2003，132(3):345-352.(上接第1484页)
[5]贺李平，顾亮，辛国国，等.减振器环形阀片大挠曲变形的高精度解析式［J］.北京理工大学学报，2009，29(6):510-514.(He Li-Ping，Gu Liang，Xin Guo-Guo，et al.High-precision analytical formulas of large deflection problem for annular throttle-slice in shock absorber［J］.Transaction of Beijing Institute of Technology，2009，29(6):510-514.)
[6]Lang H H.A study of the characteristics of automotive hydraulic dampers at high stroking frequencies［D］.Michigan:University of Michigan，1977.
[7]Duym S，Reybrouck K.Physical characterization of nonlinear shock absorber dynamics［J］.European Journal of Mechanical & Environmental Engineering，1998，43:181-188.
[8]Ferdek U，uczko J.Modeling and analysis of a twin-tube hydraulic shock absorber［J］.Journal of Theoretical & Applied Mechanics，2012，50(2):627-638.
[9]Calvo J A，López-Boada B，Román J L S，et al.Influence of a shock absorber model on vehicle dynamic simulation［J］.Proceedings of the Institution of Mechanical Engineers.Part D:Journal of Automobile Engineering，2009，223(2):189-203.
[10]Lee C T.Study of the simulation model of a displacement-sensitive shock absorber［J］.Journal of Automobile Engineering，2005，219 (8):965-975.
[11]Lee C T，Moon B Y.Study on the damping performance characteristics analysis of shock absorber of vehicle by considering fluid force ［J］.Journal of Mechanical Science & Technology，2005，19(2):520-528.

[1]	FANG Rui， ZOU Ping， DUAN Jing-wei， WEI Shi-yu. Experimental Research on Friction Reduction Characteristics and Surface Quality of 3D Ultrasonic Vibration Assisted Turning [J]. Journal of Northeastern University(Natural Science), 2023, 44(2): 233-241.
[2]	JIANG Shi-jie， HU Ke， CHEN Pi-feng， ZHAN Ming. Theoretical and Experimental Investigation on the Three-Dimensional Surface Roughness of Fused Filament Fabrication Products [J]. Journal of Northeastern University(Natural Science), 2022, 43(9): 1290-1297.
[3]	WEN Xue-long， HAN Feng-bing， GONG Ya-dong， HUANG Xiong-jun. Effect of Deposition Time on the Surface Properties of Vacuum Ion Plating TiC Coated Micro-grinding Tools [J]. Journal of Northeastern University(Natural Science), 2022, 43(6): 857-863.
[4]	WEN Xue-long， WANG Cheng-bao， GONG Ya-dong， SUN Fu-qiang. Preparation of Coated Micro-grinding Tools and Experimental Research on Grinding Surface Quality [J]. Journal of Northeastern University(Natural Science), 2022, 43(5): 681-688.
[5]	WEN Xue-long， LI Jia-yu， LI Xin-yan. Influencing Factors of Grinding Surface Quality of TiC-Coated Micro-grinding Tools [J]. Journal of Northeastern University(Natural Science), 2022, 43(4): 534-540.
[6]	ZHOU Yun-guang， TIAN Chuan-chuan， MA Lian-jie， BI Chang-bo. Experimental Study on Surface Quality in Micro-scale Grinding of Zirconia Ceramics [J]. Journal of Northeastern University(Natural Science), 2022, 43(1): 83-88.
[7]	ZHAO Chun-yu， CHENG Da-zhong， GENG Hao-bo. Research on 2-D Surface Topography Detection Method of Turning Workpieces [J]. Journal of Northeastern University(Natural Science), 2021, 42(9): 1299-1306.
[8]	JIANG Shi-jie， HU Ke， CHEN Pi-feng， SIYAJEU Yannick. Theoretical Model and Experimental Verification of Surface Roughness of Fused Filament Fabrication Plates [J]. Journal of Northeastern University(Natural Science), 2021, 42(7): 980-986.
[9]	JIAO An-yuan， ZHANG Guo-fu， DING Hao-dong， LIU Wei-jun. Experiment of Magnetic Abrasive Finishing on TC4 Titanium Alloy Hole [J]. Journal of Northeastern University Natural Science, 2020, 41(9): 1304-1310.
[10]	WANG Zhe-chao， BI Jing-chao， WEI Ru-lei， WU Zhen-hua. Characteristics of Reactive Solute Transport in the Dissolution Process of Rough Fractures [J]. Journal of Northeastern University Natural Science, 2020, 41(7): 991-998.
[11]	GONG Ya-dong， SU Zhi-peng， SUN Yao， JIN Li-ya. Morphology Simulation and Experimental Study on Micro-grinding of Nickel-Based Single Crystal Superalloy [J]. Journal of Northeastern University Natural Science, 2020, 41(7): 949-954.
[12]	WEN Xue-long， YU Xing-chen， GONG Ya-dong， MENG Fan-tao. Grinding Mechanism and Surface Roughness of FeCoNiCrMo High-Entropy Alloy [J]. Journal of Northeastern University Natural Science, 2020, 41(2): 246-251.
[13]	QU Shuo-shuo， GONG Ya-dong， YANG Yu-ying， SHE Yue-bin. Research on Grinding Process Performance of 2.5D C_f/SiC [J]. Journal of Northeastern University Natural Science, 2020, 41(2): 252-257.
[14]	XIU Zhan-guo， WANG Shu-hong， LI Chun， WANG Fei-li. Triaxial Liquefaction Test of Saturated Stratified Sand [J]. Journal of Northeastern University Natural Science, 2019, 40(9): 1350-1354.
[15]	ZHAO Xu-feng， YU Tian-biao， LI Chang-he， WANG Wan-shan. Effect of Nano MoS₂Concentrations on Nano Minimum Quantity Lubrication in CFRPs Grinding [J]. Journal of Northeastern University Natural Science, 2019, 40(8): 1127-1131.