东北大学学报:自然科学版 ›› 2019, Vol. 40 ›› Issue (5): 710-715.DOI: 10.12068/j.issn.1005-3026.2019.05.020

• 机械工程 • 上一篇    下一篇

基于响应面法炉腹异型管铜冷却壁的长寿技术优化

马小刚, 陈良玉, 李杨   

  1. (东北大学 机械工程与自动化学院, 辽宁 沈阳110819)
  • 收稿日期:2018-03-30 修回日期:2018-03-30 出版日期:2019-05-15 发布日期:2019-05-17
  • 通讯作者: 马小刚
  • 作者简介:马小刚(1988-),男,山东潍坊人,东北大学博士研究生; 陈良玉(1959-),男,山东寿光人,东北大学教授,博士生导师.
  • 基金资助:
    国家安全生产监督管理总局安全科技计划项目(安监总科技[2012]119号).

Optimization of Longevity Technology for Bosh Copper Cooling Stave with Shaped Tubes Based on Response Surface Method

MA Xiao-gang, CHEN Liang-yu, LI Yang   

  1. School of Mechanical Engineering & Automation, Northeastern University, Shenyang 110819, China.
  • Received:2018-03-30 Revised:2018-03-30 Online:2019-05-15 Published:2019-05-17
  • Contact: CHEN Liang-yu
  • About author:-
  • Supported by:
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摘要: 基于传热学理论,对近年来出现的高炉炉腹区异型管(椭圆型、矩型、双圆型、三圆型及正六边型)铜冷却壁传热模型进行参数化建模,基于冷却壁传热特性对冷却水管进行管型最优选择;模拟正常工况对开炉初期冷却壁镶砖热面未覆盖渣皮的传热模型进行热-结构耦合分析,利用响应面法得到各参数对铜冷却壁力学特性的相互影响规律.将响应面法与NSGA-Ⅱ遗传算法相结合对炉腹结构参数及长寿技术进行优化,优化后的炉腹结构在传热特性和力学性能方面均得到明显改善,结果证明所建模型和参数化计算程序可用作炉腹结构长寿技术的优化设计和评估.

关键词: 高炉炉腹, 异型水管, 铜冷却壁, 响应面法, 遗传算法, 优化设计

Abstract: Based on the principle of heat transfer, a parametric model of thermal structure of blast furnace(BF)bosh with shaped tube copper cooling stave(ellipse, rectangle, double circle, three circle and hexagon)for heat transfer is presented. From the heat transfer analysis of copper cooling stave, the optimal choice of cooling water tubes is achieved. Stimulating the normal working condition of BF, the coupled thermal and structural analysis of the model at the initial stage of furnace opening, with the hot and cast-in-brick surface of cooling stave not covered by slag, is conducted to obtain the mutual influencing rules between parameters and its mechanical properties. The response surface method combined with genetic algorithm(NSGA-Ⅱ)is applied to optimize the structural parameters and longevity technology of bosh. The optimized bosh structure has been significantly improved in heat transfer characteristics and mechanical properties. The model and the parametric calculation program can be applied to assess and optimize the design of longevity technology of bosh.

Key words: blast furnace bosh, shaped tube, copper cooling stave, response surface method, genetic algorithm, optimization design

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