东北大学学报:自然科学版 ›› 2017, Vol. 38 ›› Issue (3): 361-365.DOI: 10.12068/j.issn.1005-3026.2017.03.012

• 材料与冶金 • 上一篇    下一篇

基于数值积分与功率损耗测试的冷轧电机功率模型

陈树宗, 李旭, 彭文, 张殿华   

  1. (东北大学 轧制技术及连轧自动化国家重点实验室, 辽宁 沈阳110819)
  • 收稿日期:2015-10-10 修回日期:2015-10-10 出版日期:2017-03-15 发布日期:2017-03-24
  • 通讯作者: 陈树宗
  • 作者简介:陈树宗(1986- ) , 男, 山东潍坊人, 东北大学博士后研究人员; 张殿华(1963-), 男, 内蒙古赤峰人, 东北大学教授, 博士生导师.
  • 基金资助:
    中央高校基本科研业务费专项资金资助项目(N140704001); 辽宁省科学技术基金博士启动基金资助项目(20131033).

Motor Power Model of Cold Rolling Based on Numerical Integration and Power Loss Test

CHEN Shu-zong, LI Xu, PENG Wen, ZHANG Dian-hua   

  1. State Key Laboratory of Rolling Technology & Automation, Northeastern University, Shenyang 110819, China.
  • Received:2015-10-10 Revised:2015-10-10 Online:2017-03-15 Published:2017-03-24
  • Contact: CHEN Shu-zong
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摘要: 为提高冷轧电机功率的计算精度,提出了一种新型的电机功率在线计算模型,模型中将电机功率分为轧制功率和机械功率损耗.其中,轧制功率采用基于简易有限元的数值积分方法计算获得,而电机机械功率损耗采用实验测试回归方法获得.基于本文设计的测试方案和模型结构,通过对某1450mm五机架冷连轧机组的现场测试,回归得到了功率损耗模型中的系数,并将其应用到了该机组中.现场实际应用表明该电机功率模型的计算偏差可控制在±5%以内,证明该模型具有较高的计算精度,符合现场控制要求,具有广泛的应用前景.

关键词: 冷轧, 轧制力矩, 轧制功率, 简易有限元, 功率损耗测试, 数学模型

Abstract: A new online motor power model was put forward to improve the motor power calculation accuracy. In the model, the motor power was divided into two parts: rolling power and mechanical power loss. The rolling power was calculated by the simple finite element numerical integration method, and the mechanical power loss of the motor was obtained through field test and the regression method. Based on the proposed test scheme and model structure, the coefficients of the power loss model were obtained by using the actual test data of a 1450mm 5- stand tandem cold mill. The proposed power model was applied to the 5-stand tandem cold mill. The application results showed that this model is accurate and the relative error of motor power prediction is within ±5%, which can meet the requirement of online process control and has a good application prospect.

Key words: cold rolling, rolling torque, rolling power, simple finite element, power loss test, mathematical model

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