Journal of Northeastern University(Natural Science) ›› 2024, Vol. 45 ›› Issue (11): 1579-1586.DOI: 10.12068/j.issn.1005-3026.2024.11.008
• Mechanical Engineering • Previous Articles Next Articles
Xue-long WEN(
), Wen-bo ZHANG, Ya-dong GONG, Jun-peng LI
Received:2023-05-31
Online:2024-11-15
Published:2025-02-24
Contact:
Xue-long WEN
About author:WEN Xue-long， E-mail：wenxl@me.neu.edu.cnCLC Number:
Xue-long WEN, Wen-bo ZHANG, Ya-dong GONG, Jun-peng LI. Simulation and Experimental Study on Milling Force of FeCoNiCr High Entropy Alloy[J]. Journal of Northeastern University(Natural Science), 2024, 45(11): 1579-1586.
Fig.1 Diagram of the milling process
Fig.2 Instantaneous milling thickness model
Fig.3 Geometric model of milling simulation
| 实验 | vw/（mm·min-1） | vc/（m·min-1） | ap/mm | ||
|---|---|---|---|---|---|
铣削深 度单因 素实验 | 100 | 75.4 | 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 | ||
铣削速 度单因 素实验 | 100 | 37.7 47.1 56.5 66.0 75.4 84.8 94.2 103.7 113.1 | 0.3 | ||
Table 1 Simulated single factor experiment
| 实验 | vw/（mm·min-1） | vc/（m·min-1） | ap/mm | ||
|---|---|---|---|---|---|
铣削深 度单因 素实验 | 100 | 75.4 | 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 | ||
铣削速 度单因 素实验 | 100 | 37.7 47.1 56.5 66.0 75.4 84.8 94.2 103.7 113.1 | 0.3 | ||
Fig.4 Change of the milling force with milling
| 元素 | FeCoNiCrAl0.1 | FeCoNiCrAl0.5 | FeCoNiAlMo0.1 |
|---|---|---|---|
| Fe | 24.47 | 23.36 | 23.75 |
| Co | 25.85 | 24.64 | 25.05 |
| Ni | 25.72 | 24.56 | 24.96 |
| Cr | 22.79 | 21.75 | 22.11 |
| Al | 1.18 | 5.65 | — |
| Mo | — | — | 4.08 |
Table 2 Atomic mass ratio
| 元素 | FeCoNiCrAl0.1 | FeCoNiCrAl0.5 | FeCoNiAlMo0.1 |
|---|---|---|---|
| Fe | 24.47 | 23.36 | 23.75 |
| Co | 25.85 | 24.64 | 25.05 |
| Ni | 25.72 | 24.56 | 24.96 |
| Cr | 22.79 | 21.75 | 22.11 |
| Al | 1.18 | 5.65 | — |
| Mo | — | — | 4.08 |
Fig.5 Experimental equipment
| 型号 | 涂层 | 刃长H | 刃径D | 总长L |
|---|---|---|---|---|
| HMX | 超晶纳米涂层 | 20 | 6 | 50 |
| SGS | Ti-NAMITE-X | 25 | 6 | 58 |
Table 3 Cutter parameters
| 型号 | 涂层 | 刃长H | 刃径D | 总长L |
|---|---|---|---|---|
| HMX | 超晶纳米涂层 | 20 | 6 | 50 |
| SGS | Ti-NAMITE-X | 25 | 6 | 58 |
Fig.6 Experimental tool
Fig.7 Work platform
| 参数 | 水平 |
|---|---|
| vc/（m·min-1） | 37.7 56.5 75.4 94.2 113.1 |
| vw/（mm·min-1） | 30 60 90 120 150 |
| ap/mm | 0.1 0.2 0.4 0.6 0.8 |
Table 4 Slot milling orthogonal parametes
| 参数 | 水平 |
|---|---|
| vc/（m·min-1） | 37.7 56.5 75.4 94.2 113.1 |
| vw/（mm·min-1） | 30 60 90 120 150 |
| ap/mm | 0.1 0.2 0.4 0.6 0.8 |
| 参数 | 水平 |
|---|---|
| vc/（m·min-1） | 37.7 56.5 75.4 94.2 113.1 |
| vw/（mm·min-1） | 30 60 90 120 150 |
| ap/mm | 0.1 0.2 0.4 0.6 0.8 |
Table 5 Side milling orthogonal parameters
| 参数 | 水平 |
|---|---|
| vc/（m·min-1） | 37.7 56.5 75.4 94.2 113.1 |
| vw/（mm·min-1） | 30 60 90 120 150 |
| ap/mm | 0.1 0.2 0.4 0.6 0.8 |
| vc/（m·min-1） | vw/（mm·min-1） | ap/mm |
|---|---|---|
37.7 45.2 52.8 60.3 67.9 75.4 82.9 90.5 98.0 105.6 | 90 | 0.25 |
| 67.9 | 30 45 60 75 90 105 120 135 150 165 | 0.25 |
| 67.9 | 90 | 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 |
Table 6 Side milling single factor parameters (ae=3 mm)
| vc/（m·min-1） | vw/（mm·min-1） | ap/mm |
|---|---|---|
37.7 45.2 52.8 60.3 67.9 75.4 82.9 90.5 98.0 105.6 | 90 | 0.25 |
| 67.9 | 30 45 60 75 90 105 120 135 150 165 | 0.25 |
| 67.9 | 90 | 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 |
Fig.8 Changing law of the milling force with different
Fig.9 Law of the milling force with different milling parameters
Fig.10 Comparison of the milling forces of different coating tools
Fig.11 Milling forces under different elements
Fig.12 Milling forces with different Al contents
| 参数 | 数据点 | b0 | b1 | b2 | b3 | R2/% | F |
|---|---|---|---|---|---|---|---|
Al系Fx 优化前 Al系Fx 优化后 | 25 | 8.695 9 | 1.178 5 | 0.616 8 | -0.985 2 | 98.92 | 641.42 |
| 22 | 7.872 2 | 1.228 5 | 0.697 6 | -0.925 9 | 99.13 | 758.09 | |
Al系Fy 优化前 Al系Fy 优化后 | 25 | 7.228 6 | 0.870 4 | 0.706 9 | -0.945 8 | 99.07 | 742.11 |
| 23 | 7.313 0 | 0.868 2 | 0.696 8 | -0.952 8 | 99.36 | 980.36 |
Table 7 Significance test
| 参数 | 数据点 | b0 | b1 | b2 | b3 | R2/% | F |
|---|---|---|---|---|---|---|---|
Al系Fx 优化前 Al系Fx 优化后 | 25 | 8.695 9 | 1.178 5 | 0.616 8 | -0.985 2 | 98.92 | 641.42 |
| 22 | 7.872 2 | 1.228 5 | 0.697 6 | -0.925 9 | 99.13 | 758.09 | |
Al系Fy 优化前 Al系Fy 优化后 | 25 | 7.228 6 | 0.870 4 | 0.706 9 | -0.945 8 | 99.07 | 742.11 |
| 23 | 7.313 0 | 0.868 2 | 0.696 8 | -0.952 8 | 99.36 | 980.36 |
Fig.13 Simulated and theoretical model verification
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