东北大学学报(自然科学版) ›› 2022, Vol. 43 ›› Issue (2): 206-213.DOI: 10.12068/j.issn.1005-3026.2022.02.008

• 材料与冶金 • 上一篇    下一篇

钛渣电弧炉中的多物理场和还原反应模型

李宝宽, 欧海彬, 于洋, 李孟臻   

  1. (东北大学 冶金学院, 辽宁 沈阳110819)
  • 修回日期:2021-06-03 接受日期:2021-06-03 发布日期:2022-02-28
  • 通讯作者: 李宝宽
  • 作者简介:李宝宽(1967-),男,辽宁沈阳人,东北大学教授,博士生导师.
  • 基金资助:
    国家自然科学基金重点资助项目(51934002).

An Coupled Model of Multiphysics and Selective Reduction in Titanium Slag EAF

LI Bao-kuan, OU Hai-bin, YU Yang, LI Meng-zhen   

  1. School of Metallurgy, Northeastern University, Shenyang 110819, China.
  • Revised:2021-06-03 Accepted:2021-06-03 Published:2022-02-28
  • Contact: OU Hai-bin
  • About author:-
  • Supported by:
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摘要: 针对电弧炉操作参数的选取与控制,建立了一个物料、钛渣、铁水三相传输与反应过程的三维多物理场模型.基于有限体积法,求解模型方程,结果表明:焦耳热、温度场和电压压降都主要集中在熔池表面接近电极的区域,表现出多物理场的强耦合性和不均匀性;熔池沿横向的扩张随着时间的推移而明显减缓,直至稳定在炉壁附近,形成挂渣层;料层内钛精矿和焦炭的质量分数影响还原反应发生的位置,使之不断向炉膛入料口移动;电炉入料量与反应速率拥有相似的变化趋势,当炉况趋于稳定时,钛渣生成速率为2.4kg·s-1,铁水生成速率为1.5kg·s-1,主料口、副料口和炉心料口的质量流量之比为20∶22∶9.

关键词: 电弧炉;钛渣;数值模拟;多相反应;VOF模型;动网格

Abstract: Aiming at the selection and control of operating parameters of electric arc furnace, a multiphysics 3D model is established for the transport and reaction behavior of material, titanium slag and molten iron. The model equations are solved with finite volume method. The results show that, the joule heat, temperature and voltage drop are concentrated in the area around the electrodes, showing strong coupling and non-uniformity of multiple physical fields. The transverse expansion of melting pool slows down obviously with the passage of time, until it stabilizes near the furnace wall, and forms a slag layer. The mass fractions of titanium concentrate and coke in the material layer affect the position of reduction reaction, making it move towards the furnace entrance continuously. The feeding rate of EAF and the reaction rate have a similar trend. When the furnace condition tends to be stable, the formation rate of titanium slag is about 2.4kg·s-1, and the formation rate of molten iron is about 1.5kg·s-1.The mass flow rate ratio of the main feed, auxiliary feed and central feed is 20∶22∶9.

Key words: electric arc furnace(EAF); titanium slag; numerical simulation; heterogeneous reaction; VOF(volume of fluid)model; dynamic mesh

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